Freeze dried food could be the answer to food waste

According to a story on ABC Online, freeze-dried food could be the solution to saving billions of dollars worth of wasted produce.

Australians dispose of $10 billion worth of food every year and according to Foodwise, with $2.76 billion of that is fresh produce.

Queensland food processor Freeze Dry Industries has fast become an outlet for local farmers looking to make money off crop that would otherwise go in the bin.

“Freeze-drying is a very scientific process, which has origins with NASA as space food,” CEO Michael Buckley told the ABC.

“My inspiration came from the pure joy of the technology in attacking waste, because I hate the thought of us throwing out beautiful fresh fruit and vegetables.”

However freeze drying is not cheap, with freeze-drying machines starting from $300,000,” he said.

Buckley told the ABC he was convinced that consumers are prepared to pay more for the experience of eating a freeze-dried snack.

For farmers, the option of earning money from a waste product, despite the cost, is an incentive for many growers.

Despite the challenges, Buckley expects the interest in freeze-dried fruits to increase, largely driven by demand from the likes of “the health food industry,’ he said.

Hygienic transport system for food makers

XTS Hygienic, the stainless steel version of the eXtended Transport System from Beckhoff, opens up a wide spectrum of new applications for processing and filling liquids.

 

Allowing optimal cleanability with the high protection rating of IP 69K, very good chemical resistance and without any hidden corners, edges or undercuts, the hygienic design offers maximum production line availability even when the demands made on hygiene are high.

The XTS replaces mechanics with software functionality to allow for a high degree of design freedom in realising completely new machine concepts.

Through a significant reduction in mechanical engineering requirements, machines can be set up with the XTS more compactly, at a lighter weight and with less wiring.

Thus, machine builders can now offer smaller, more powerful and more efficient systems and the end user benefits accordingly from a smaller footprint, higher productivity and quicker product switchovers.

With the XTS Hygienic, which is so much easier to clean compared to more complex mechanical systems, the routine cleaning tasks along with those for product switchover – which are optimally supported by the XTS as standard – can be performed much more quickly. .

Aussie spirit grabs silver at global awards

Vantage Australia has just been awarded the silver medal in this year’s San Francisco World Spirits Competition (SFWSC).

More than 2,100 spirits were judged this year, the largest number of entries in the competition’s 17-year history with the botanical Vantage Australia taking home the silver medal in this year’s awards.

The San Francisco World Spirits Competition 2017 silver medal demonstrates that Vantage Australia is among the finest in the spirits industry, awarded for its ability to show refinement and finesse.

Vantage Australia was recognised for its multi-layered complexity, the smooth yet peppery mixture is made up of Australian botanicals, lemon myrtle, Tasmanian mountain pepper berries with a hint of mandarin oil from Australian produced imperial mandarins.

Complimented with zesty citrus notes, this unique premium Australian tipple has the ability to cut across traditional spirit genres, making it the perfect base for most mixers while also giving life to old classics, with an Australian twist.

Riding on its 2016 success, where Vantage Australia won Best Innovation-Best in Class 2016 from the Australian Drinks Awards, the Aussie spirit was also recognised for strong performance across key measures, including purchase intention, excitement, and relevance.

Vantage Australia was honoured with this prize for having the highest level of uniqueness, reflected through its inspiration of Australian native flora.

The complex flavour comes from only using natural bush foods to create a blend that blurs the lines between sweet and dry, giving this multi-layered spirit the uniqueness that it has been nationally and now internationally, recognised for.

“We are honoured by the international award Vantage Australia has received from the highly competitive San Francisco World Spirits Competition and now having been involved with this year’s TV Week Logie Awards, we appreciate the overwhelming domestic and international support our Australian owned and produced spirit has received,” said Bill Hargitay, Vantage Australia Owner.

Jobs, factories and profits all go as MG battens down the hatches

In a sign of the impact the falling milk price is having on the food sector, food company Murray Goulburn (MG) said it will be closing down factories and reducing its farmgate milk price in a bid to address its “cost base, improve efficiencies and ultimately increase earnings.”

This will include closure of MG’s manufacturing facilities at Edith Creek, Rochester and Kiewa, forgiveness of the Milk Supply Support Package (MSSP), total write-downs of up to $410 million, and a dividend suspension.

The factory closures, the company said, are expected to impact some 360 employees while at the same time delivering a net financial benefit of $40 million to $50 million per annum. Overall, MG said that it anticipates a net financial benefit in FY18 from the closures of approximately $15 million.

However, the dairy company said that it needed to spend $60 million of capital expenditure to enable the closures, which will be largely funded by maintenance capital expenditure no longer required at the sites.

MG also announced that it will write off farmers loans incurred in the MSSP, with all future repayments of the MSSP which were to recommence from July 2017 ceasing, meaning the company will write-down $148 million.

Due to weaker trading conditions, the FY17 forecast available FMP of $4.70 per kilogram milk solids is expected to be fall to $4.60 per kilogram milk solids.

The company said that it remained “committed to paying a FY17 average FMP of $4.95 per kilogram milk solids.”

In order to protect against any potential further losses this financial year, MG has provided access of up to $30 million of additional debt funded milk payments, so as to maintain the forecast FMP of $4.95 per kilogram milk solids up until the end of this financial year, the company said.

Linerless self-adhesive labelling system featured at foodpro

Le Mac are suppliers of the linerless labelling system that is self-adhesive for trays of meats, ready meals, salads etc.

Linerless labels are an environmentally-friendly innovation: they do not use backing liner like traditional labels, which cannot be recycled and does not decompose in landfill.

The system itself is fully automatic and delivers significant efficiency gains over traditional pressure sensitive labelling machines or hand-application of carton sleeves.

It works with heavy gauge cardboard, film or paper labels in 8 formats (top, top & side, top & 2 sides, Full-wrap, C-Wrap, D-Wrap, Skin Packs and Slide Sleeve). It is suitable for stretch wrap trays, top seal trays and vacuum skin packs (with protrusions). To top it, all this can be run on the same machine without change parts.

The La Mac linerless systems are used by a number of major Australian food manufacturers, and they are currently also used on a range of Woolworths and Coles products.

The Le Mac Australia Group will be showcasing the linerless labelling system along with other products at Stand K61 on Level 4 at foodpro,  16-19 JUL 2017 @ the ICC SYDNEY, DARLING HARBOUR.

New study to determine supply chain effects on lamb

A new study is underway to determine the effects of long-haul shipping on Australia’s export lamb.

Murdoch University PhD candidate Maddison Corlett aims to determine whether the time spent in transit from Australia to the US changes the quality of chilled lamb cuts. This is in response to reports from American consumers that Australian lamb has a “gamey” flavour.

While these reports could simply be due to Americans’ preference for beef, Corlett believes that the ageing that occurs during long-haul shipping could also be responsible.

Corlett’s project will involve sending lamb aged at five days, 21 days and 45 days to Texas Tech University to be tested. The university will cook the meat and serve it to consumers, asking for their feedback.

WA food stocks hit after roads damaged by flooding

Agriculture and food minister Alannah MacTiernan has called for road repairs in Western Australia after the region was hit by flooding.

She has identified roads in Ravensthorpe, 540km south-east of Perth, as a priority after the collapse of the South Coast Highway has caused stock losses and damage to fences and top soil.

According to a report in The West Australian, MacTiernan said farmers had lost between 5 and 7 per cent of their arable land after the floods.

“It was important to see that damage that had occurred,” she said. “It’s pretty severe.”

Funding is expected to be reimbursed to primary producers which has up to $25,000 after the council collates more data of the damage caused. 

“The Shire wants early sign-off on the ability to use day labour,” MacTiernan continue.

“It was made very clear that the Shire needs to get moving on the roads. We understand time is of the essence, we certainly don’t want to prevent planting season.

“Until those roads are repaired, we can’t get the gear in.”

Mackay meatworks reopens after Debbie’s destruction

The Borthwicks (NH Foods) meat processing facility  meatworks at Bakers Creek near Mackay has reopened after Tropical Cyclone Debbie’s impact last week.

The abattoir closed its business last Tuesday as TC Debbie made landfall near Airlie Beach, said a report in Queensland Country Life.

“What was left in the cold rooms before Cyclone Debbie was processed on Monday and we commenced a normal processing shift on Tuesday,” Borthwicks livestock manager Malcolm Kinman said.

“We lost power for only eight hours, so we were fairly lucky during the cyclone activity this time.”

“Some of the roads in the region are badly damaged and transporting cattle could be difficult in the short term,” he said.

“Numbers will be reduced during the processing shifts, but I think we will battle through until this Friday,” Kinman told Queensland Country Life.

Patties CEO says more takeovers on the table

Australia’s ready-meal sector will surpass $1 billion in the near future and a shift towards healthier eating is playing a major part, it has been claimed.

Paul Hitchcock, CEO of Patties Foods, has said the company is seeking new acquisitions with projections showing the huge growth in the market. 

Having recently acquired Australian Wholefoods, he also believes the sector is now providing far more than TV dinners” and told the AFR it will grow by more than 10 per cent annually.

“The category is still relatively new,” Hitchcock told the AFR. “It’s trending toward $1 billion but we’re not there yet.

The chilled ready meals category grew by 13 per cent in the past year for the retailer “as customers continue to look for convenient and affordable meal solutions”, according to a Woolworths spokesman.

“Busy lifestyles mean consumers are attracted to convenience meals by their relatively low cost, ease of use and variety,” a spokesman for Coles added.

Patties Foods was acquired by the provate equity firm Pacific Equity Partners for $231 million last year.

Rising energy costs put Australia’s meat processors at risk

Rising energy costs and lack of reliable supply are threatening to push Australia’s red meat processing offshore.

The Australian Meat Industry Council (AMIC) is currently conducting a survey of its members to determine the scale of the problem and help create an energy policy for the industry.

 According to AMIC’s Robert Barker, affordable and reliable energy supply is crucial for Australia’s meat processing sector. Gas in particular is important as a source of reliable energy to maintain the baseload, and for direct input in plant operation.

 Early results of AMIC’s survey have showed that energy costs were up an average of 30 per cent in 2016 when compared with 2010.

Some of the larger meat processors reported additional energy costs of $20 million in the past 12 to 24 months.

“The red meat processing industry in Australia is the largest manufacturer in Australia, supporting over 130,000 jobs, most based in regional areas,” said Northern Cooperative Meat Company chief executive Simon Stahl.

“If Australia wants to stop this industry moving offshore, urgent attention to the cost of manufacturing is required at all levels of government,” he told Fairfax Media.

“Energy is at that critical stage, not only in terms of cost but also continuity of supply. Urgent action is required and serious consideration should be given to taking export exposed meat processing plants off the grid.”

Patties Foods buys up Australian Wholefoods

According to the AFR, Patties Foods has swallowed up South Australia’s Australian Wholefoods.

In what is looking very much like a pattern, Pacific Equity Partners (PEP), which bought out Patties Food in 2016 and then followed that up by buying Leader Foods, has now devoured Australian Wholefoods, thereby allowing it to push into additional categories of the food services sector.

Australian Wholefoods employs about 130 people and its says it produces more than 100,000 chilled ready meals every week.

The company has introduced a number of new product lines like Clever Cooks, a fresh-food brand free from artificial colours or preservatives.

The latest acquisition has triggered speculation that PEP will sell the combined food business it to Asian buyers, which, the AFR noted, have shown a “keen appetite for Australian food manufacturing assets in the last few years.”

Dairy company reduces costs with label management system

NiceLabel, one of the world’s leading developers of label and marking productivity software solutions has helped dairy company Arla Foods find a standardised label management solution for all of its industrial printers.

NiceLabel’s technology enabled this large food manufacturer to significantly reduce costs and increase label accuracy and productivity.

A critical part of Arla’s brand identity is being able to guarantee freshness and provide their customers with accurate product information, according to a company press release.

However the company needed a single solution with a standardised method of integration between each dairy’s label and direct marking printers and the Manufacturing Execution System (MES).

By using NiceLabel’s label management system, Arla said that it was able to automate printing by implementing a standardized integration with the MES at each dairy. Now, master data flows directly from the MES to the printers, eliminating manual data entry errors, mislabeling and the associated costs.

By introducing centralised label management, Arla have a more transparent label management process that helps them ensure accurate product and production data throughout the entire label printing process.

The company’s IT team now provides 24×7 support to each site, rapidly addressing issues before they result in production downtime while also allowing Arla to remotely monitor all activity and diagnose errors.

“Our customers have come to rely on us for accurate labeling and quality product information. NiceLabel helps us to meet their high expectations and we no longer have to worry about lost revenue associated with mislabeling”, said Torben Hattel, Senior Solution Architect at Arla Foods.

“We’ve definitely seen an increase in productivity thanks to the solution. Our labeling systems run more efficiently. We no longer spend time mitigating manual data entry errors and we’ve been able to streamline support as well.”

 

Doctors cheer at last drinks for VB and Cricket Australia

The Royal Australasian College of Physicians (RACP) has welcomed news that Carlton United Breweries (CUB) has ended its VB sponsorship with Cricket Australia (CA).

The demise of VB’s 20-year sponsorship with CA, estimated to be worth $65 million over the past five years is one of more than 20 alcohol-related sponsorships in Australian cricket.

The RACP is on record as saying that it was “unacceptable that young children are being bombarded with alcohol promotion both at the ground and at home watching on TV.”

This sentiment is shared by the majority of Australians, with over 60 per cent concerned about the exposure of children to alcohol promotions in sport, according to a number of recent surveys.

RACP President Dr Catherine Yelland said, “A generation of Australians have grown up and become accustomed to a sponsorship that has relentlessly pushed its product and left young Australians as collateral damage.”

“Sadly, we know alcohol marketing leads children and adolescents to start drinking earlier and makes young drinkers prone to binge drinking patterns.”

“Sometimes it starts them on a journey that has a lifelong impact. It’s not surprising that the peak age for the onset of alcohol use disorders is only 18 years old.”

 

Aussie wines set for German markets

 

More than 100 Australian wineries were recently on show at one of the world’s biggest industry events in a bid to further boost surging exports.

The Wine Australia exhibit at ProWein 2017 which was held from March 19 to 21 in Germany featured 500 wines from 76 wineries across 39 varieties and 34 Australian regions, including the premier regions of South Australia.

The Dusseldorf event is considered one of the world’s most important international wine fairs and will include more than 6300 exhibitors from 60 nations.

Australia is the world’s fifth largest wine producing nation in 2016 and is experiencing a strong run of export success on international markets, particularly for premium wine in North America and China.

In the 12 months to December 2016, the value of Australian wine exports grew by 7 per cent to $2.22 billion and volume increased by 1 per cent to 750 million litres.

The average value of exports grew by 6 per cent to $2.96 per litre, the highest level since 2009 driven by a 10 per cent growth in bottled exports, mostly at higher price points.

South Australia is responsible for 50 per cent of Australia’s annual production including about 75 per cent of its premium wine.

Much of this premium wine comes from the South Australian regions of Barossa and McLaren Vale, and South Australian wineries attending ProWein include d’Arenberg, Elderton, Fox Creek, Langmeil.

 

 

 

Chinese supermarkets stop selling Brazilian meat

 

According to a story from the Voice of America (VoA), some of China’s largest food suppliers have stopped selling Brazilian beef and poultry following a scandal over Brazil’s meat processing industry.

While Brazil is the world’s largest exporter of beef, fears over Brazilian meat safety have increased since police accused inspectors of taking bribes to permit the sale of rotten and infected meats.

The announcement from the Chinese food suppliers comes days after China temporarily suspended Brazilian all meat imports.

Hong Kong, Japan, Canada and Mexico have also announced they were stopping major imports of some Brazilian meat.

Brazilian President Michel Temer said the sale of rotten meat was an “economic embarrassment for the country.”

The Brazilian government has so far barred the exports of meats from 21 plants under investigation, while officials have tried to calm consumers by saying the recent investigation has found only “isolated problems with rotten or infected meat”.

However, the reaction by Chinese food suppliers suggests that the investigation could have a big effect on the world’s top meat exporter, said VoA.

Brazil’s trade associations for meat producers warned that the scandal could affect the economy considering meat exports make up 15 per cent of total exports.

 

 

 

New Chilli Beef Pie from Four-N Twenty

 Four-N Twenty is launching its new Chilli Beef Pie, which has been developed for “adventurous eaters who are keen to try a new and exciting flavour”.

 The pie is made from chunks of eight-hour slow-cooked 100 per cent Australian beef, with a spicy chilli gravy, wrapped in a golden pastry.

 “Chilli has been identified as one of the key condiment flavour trends for 2017 and beyond,” said Four’N Twenty marketing manager, Mario Matchado.

 “Creating a spicy chilli version of our eight-hour slow-cooked Real Chunky Pie is sure to prove a winner with pie lovers this winter. So fire up your taste buds, the Four’N Twenty Chilli Beef Pies are hot!”

 The Chilli Beef Pie will be launched in selected petrol and convenience stores nationally from April.

 

 

Tumeric-rich Arkadia Golden Latte released

Arkadia Beverages has released a blend of high of turmeric, spices and organic panela sugar and called it Arkadia Golden Latte.

This turmeric blend is designed to be ready to drunk with hot or cold milk.

With no added dairy, vegan friendly and gluten and caffeine free, Arkadia Golden Latte is claimed to imbue the natural benefits of turmeric – often referred to as the most powerful herb on the planet for helping to fight a range of diseases.

Australian fruit destined for Chinese retailers

Winha Commerce and Trade International, the Australian paddock-to-plate Chinese retailer and wholesale food company, has announced that it will use its participation in a new Australian agricultural research centre to help create new products for the Chinese market.

Last month Winha announced it would be a foundation partner in Ausway College to be created in Deniliquin, which aims to become Australia’s leading agricultural research facility in Australia. Winha hopes to ensure that Australian agricultural producers can develop products that will be sought after by Chinese consumers.

“China is the world’s top fruit consuming nation, but at the moment not all Australian fruit is represented in the country. We need to ensure there are more pears, plums, mangos and other specialised fruits like star fruit created and produced for the Chinese market,’’ said Winha Chairman, Jackie Chung.

“Chinese consumers love the quality of Australian produce, but they also have slightly different tastes and likes to Australian consumers, so we must work with Australian fruits producers to create the right looking and tasting fruit to sell into China,’’ he said.

To illustrate its intentions to continue to promote Australian food in China, Winha has also announced it will import locally made Crystal Nest, Australia’s finest bird’s nest, into China.

Crystal Nest founder James Liew said: “We are delighted to be associated with Winha and we are excited to take our quality Australian product to China.’’

Chinese families who appreciate the reported health benefits of bird’s nest are willing to pay up to $US60 a bowl for the product – making the raw bird’s nest one of the most expensive food items in the world.

Australian owned and operated Crystal Nest sells its bird’s nest product all around Australia and now with the help of Winha (and its chain of retail outlets and enormous customer reach in China), Crystal Nest has found the perfect distribution channel into China.

Winha congratulates Crystal Nest for the extra care it puts into the handling and cleaning of its bird’s nests, ensuring it exceeds the highest global quality standards.

Bird’s Nest Soup is considered a delicacy amongst the Chinese upper classes.

Food processing and packaging supplier Tna acquires NID

Food processing and packaging equipment supplier Tna has announced the acquisition of Australian confectionery equipment supplier NID.

Known across the food industry as a pioneer in the development of starch moulding equipment, NID has been supplying complete mogul lines for the confectionery industry for over 60 years. The acquisition provides tna with access to NID’s starch moulding technology and forms part of tna’s long-term strategic expansion plan, which will move the company one step closer to becoming a leading single source supplier to the confectionery industry.

“NID was the perfect fit for tna,” said Alf Taylor, CEO and co-founder of tna. “We share so many similarities. Both companies are family-owned businesses that started out with a passion for innovation, entrepreneurship and the determination to design equipment that could ‘do better’ and go that one step further than anything that’s been before.

“Just like our first prototype the tna robag, NID’s first designs were ground breaking at the time and not only challenged industry standards, but also played a key role in developing the confectionery industry. We’re very honoured that this great Australian success story has now become part of our own story and are thrilled to be able to welcome the entire NID team into the tna group.”

tnaandnid
(Left to right: front row – Mark Mueller (CEO – NID) and Alf Taylor (CEO – tna), back row – Edward Smagarinsky (Chief Operating Officer – NID) and Bob Fritz (Chief Business Development Officer – tna)

Founded by entrepreneur and innovator Hans Arthur Faerber in Sydney in 1952, NID was the first company worldwide to patent the current form of tray stacking on a starch mogul. Faerber’s innovations were capable of speeds that had been unprecedented in the industry up to that point.

Since then, NID has proven itself in starch moulding machinery and ancillary equipment, with more than 600 NID moguls installed across the globe. NID provides some of the most reliable and trusted moulding technology on the market. Its latest generation of high-speed M3000 Mogul is the result of more than six decades of innovation and development and capable of production speeds of up to 35 trays per minute.

Accommodating a wide range of depositing pumps, the M3000 is a fully integrated solution that is suitable for a multitude of starch-moulded products such as gums, jellies, marshmallows, fondant creams, liquorice and crusted liqueur.

The acquisition will be effective from 6th of March, 2017 and will see all of NID’s staff become integrated into the tna group. It follows the acquisition of inserting and labelling equipment supplier Unique Solutions and food processing specialist Florigo in 2015.

Mechatronic drive awarded HACCP certification

 Understanding the extremely high standards that Australia’s food and beverage manufacturers work towards to ensure that consumers receive the highest quality products, SEW-EURODRIVE has announced the recent Hazard Analysis Critical Control Point (HACCP) certification of its mechatronic drive system MOVIGEAR type B, variant for wet areas.

Traditional machine components are not only difficult to clean thoroughly; they also generally require production areas to shut down – at least in part – for cleaning activities to take place. This procedure places strain on production timeframes, contributing to reduced product throughput affecting the overall profitability.

Machine components mounted in production or processing areas are often exposed to harsh cleaning chemicals. The shape of the component, its material composition and the method of substrate protection all play a large role in the cleaning efforts, likelihood of becoming a source of contamination and product longevity.

Designed specifically for the food and beverage industry MOVIGEAR for wet areas has a number of advantages over traditional drive solutions. Up to three core products can be assembled into a “self-draining” and compact housing: gear unit, motor and drive electronics (optional).

Combining the technical and practical advantages of all three drive components leads to an increase in the performance, efficiency and reliability. The MOVIGEAR product range can be easily integrated into most materials handling applications such as conveyor systems.

The smooth housing of the MOVIGEAR for wet areas is finished with a ‘HP200’ treatment which is burned-in-to the surface during the application process. Highly resistant to rigorous cleaning regimes, including chemical and high pressure wash down, the integrity of the surface finish eliminates the possibility of “paint-lift-off” often associated with traditional surface coatings.

The inherent anti-stick properties contribute to a reduction of debris build-up resulting in reduced cleaning efforts and system downtime. Standard inclusion of stainless steel shafts, fasteners and auxiliary fittings further enhances the MOVIGEAR for wet areas anticorrosive properties.

The totally enclosed non-ventilated mechatronic drive system is designed according to the principle of convection cooling, eliminating the need of a motor fan. Motor-fan noise spread of germs and bacteria due to air swirls are a thing of the past with the MOVIGEAR product range.

Compliant with IE4 (Super Premium Efficiency) standards, a major benefit of the MOVIGEAR is the impressive energy savings potential.